Technical Equipment at the Institute of Technical Combustion

The institute has extensive technical equipment at its disposal. There are dynamic engine test benches, a large number of specialised autonomous measuring systems and powerful simulation and calculation tools.

 

Engine Test Benches

6 engine test benches with electric load machines (4-quadrant drive) from 400 to 630 Nm torque with 200 kW power each.

  • Oil, water, air and EGR conditioning. Flexible maximum pressure injection
  • Programmable test bench control system
  • Flexible indexing possibilities
  • Fuel consumption and air mass measurement
  • Exhaust gas analysis systems
  • Variable pallet system

Further loading devices (2-quadrant, water vortex brake) are available.

Motorprüfstand Motorprüfstand Motorprüfstand © Institut für Technische Verbrennung
Engine Test Bench

Component Test Benches

  • Injection pump test bench
  • Injection curve and quantity test bench (Injection Analyser, IAV)
  • High-pressure injection chamber for spray tests (up to 50 bar, 43 litre volume, visually accessible)
  • Ignited high-pressure injection chamber for spray and ignition tests (up to 200 bar, up to 2000°C, 2.3 litre volume, optically accessible, gas mixing device)

Space is available for further component test benches.

 

Combustion Test Benches

  • ABH 60: Flexible flame test stand up to 60 kWtherm
  • ABH 200: Large test stand for turbulent flames up to 200 kWtherm (planned)
  • ABH 450: Atmospheric gas turbine burner test rig up to 450 kWtherm (together with TFD-Hannover)
  • High-pressure hot gas test bench with 300 mm internal diameter and up to 6 m length for operating pressures up to 3 bar (can be extended to 10 bar), with urea injection device and extensive optical measurement technology
  • Small test burners (lam. firing speed, student experiments)
  • Mobile exhaust gas analysis (Testo, FI detector)
Foto eines Brennerprüfstands mit optischem Zugang Foto eines Brennerprüfstands mit optischem Zugang Foto eines Brennerprüfstands mit optischem Zugang © Institut für Technische Verbrennung
Burner test bench with optical access

Laser Measurement Technology

  • Stereo-PIV-System
  • High-Speed-Cameras
  • High-Speed-Stereo-PIV-System
  • Planar laser measurement system (Nd:YAG-Dye laser system, image-enhanced cameras) for the use of planar LIF / tracer LIF / Rayleigh / LII / and Mie measurement techniques to measure mixture formation, injection and combustion in sprays and flames
  • LDA-PDA Measuring System
  • Long Distance Microscope
  • Fibre optic measurement technology

Measuring and Calibration Equipment

  • Comprehensive sensor measuring technology
  • Calibration equipment (with DKD certificate), temperature: -20 to 1200°C; pressure: 1 to 4000 bar
  • Mobile Fourier transform infrared spectrometer (FTIR) for measuring exhaust gas compositions

Calculation Software

  • Computational Fluid Dynamics: ANSYS-FLUENT, CONVERGE
  • Combustion and kinetics calculation: Cosilab, Cantera
  • Motor process calculation: GT-Power, Matlab-Simulink
  • Construction: Solid Edge
  • Design and FEM calculation: Creo